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FCH-01.1-2015
FCH-01.1-2015: Low cost and durable PEMFCs for transport applications
Specific Challenge:The Membrane-Electrode Assembly (MEA) is at the core of the PEMFC. Improvements of MEA components and Bipolar Plates (BPPs) are required for further cost reduction and to increase performance and durability of next generation of PEMFC stacks. MEA components comprise membrane, ionomers, catalysts and their supports, conductive electrode agents, gas diffusion layers (GDLs) including microporous layers (MPLs). Development of lower cost and durable materials (substrate and coating) and including BPP stable coatings may contribute significantly to meet cost targets required for commercialization.
Sólo fondo perdido 0 €
Europeo
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Specific Challenge:The Membrane-Electrode Assembly (MEA) is at the core of the PEMFC. Improvements of MEA components and Bipolar Plates (BPPs) are required for further cost reduction and to increase performance and durability of next generation of PEMFC stacks. MEA components comprise membrane, ionomers, catalysts and their supports, conductive electrode agents, gas diffusion layers (GDLs) including microporous layers (MPLs). Development of lower cost and durable materials (substrate and coating) and including BPP stable coatings may contribute significantly to meet cost targets required for commercialization.

A wide range of MEA components have already demonstrated their maturity for automotive application and many of them are commercially available. Nevertheless, integrated in a stack, these components do not yet meet the performance and durability at low cost requirements for a broad market introduction despite very promising innovative results achieved during previous projects funded by the previous FCH JU calls. The main reason is that different competitive phenomena occur in a PEMFC stack such as electrochemistry at catalyst and active layer level, water manageme... ver más

Specific Challenge:The Membrane-Electrode Assembly (MEA) is at the core of the PEMFC. Improvements of MEA components and Bipolar Plates (BPPs) are required for further cost reduction and to increase performance and durability of next generation of PEMFC stacks. MEA components comprise membrane, ionomers, catalysts and their supports, conductive electrode agents, gas diffusion layers (GDLs) including microporous layers (MPLs). Development of lower cost and durable materials (substrate and coating) and including BPP stable coatings may contribute significantly to meet cost targets required for commercialization.

A wide range of MEA components have already demonstrated their maturity for automotive application and many of them are commercially available. Nevertheless, integrated in a stack, these components do not yet meet the performance and durability at low cost requirements for a broad market introduction despite very promising innovative results achieved during previous projects funded by the previous FCH JU calls. The main reason is that different competitive phenomena occur in a PEMFC stack such as electrochemistry at catalyst and active layer level, water management in all components between bipolar plates and membrane, and heat management without a global optimization of the fuel cell core component architecture.

Therefore, there is a continuing need to develop existing concepts for the key MEA components such as catalyst, membrane, and GDL, through MEA designs and products demonstrating consistently improved performance (high power density), stability (lifetime with acceptable decay rates), and cost reduction (lowered precious metal loadings) that meet commercialization targets for FCVs. This approach is complementary to that targeted in the topic FCH-01.2-2014 “Cell and stack components, stack and system manufacturing technologies and quality assurance” from the previous call as upstream developments.

In order to reach the OEMs’ requirements for transport application, it is now necessary to design and evaluate strengthened component architecture based either on commercial or innovative components consistent with available industrial processes. To reach this goal, a special attention has to be paid to interface and interaction between all components with new integration concepts and designs.


Scope:In order to demonstrate the validity of the individual component improvements despite the competing electrochemical phenomena, demonstration of a full sized stack is mandatory. The following key objectives must be addressed by the project collaboration:

Validate performance and durability of single cells or small stacks with adequate cross section area for automotive applications (> 150 cm2). Both experimental and modelling evaluation has to be taken into consideration Understand component and stack degradation mechanisms in real operating conditions using both experimental and modelling approaches Align specifications and interfaces for each component and architecture with special attention to interface optimisation between each component (GDL/electrodes, electrodes/membranes, BP/MEA…) Define, achieve and evaluate new architectures and prototypes optimizing electrochemistry, water and heat management Generate inputs for further development of advanced fuel cell system components in order to fulfil broader requirements of OEMs Transfer of proposals for optimization of Balance-of-Plant components development according to optimized component operating conditions. The following optional objectives can also be addressed by the project collaboration:

Select, modify and adapt components and associated production processes complying with the agreed operations conditions Develop new synthesis and manufacturing methods for MEA components (i.e. catalyst layers, gas diffusion layers…) with optimised structure consistent with operating conditions in order to increase catalyst utilization and durability Develop stack prototypes optimized for the assembling in the process chain Benchmark components and architectures respectively with respect to the operating conditions (passenger cars, buses, material handling equipment…) Identify the most suitable standardized protocols, to qualify components Improve mass manufacturing methods for sheet metal BPP, low cost coatings and sealing Investigate dismantling of components and recycling of the critical materials


Expected Impact:Identify and select PEMFC components suitable to reach the main followings KPIs as described in the MAWP:

Power density: 1 W/cm2 at 1.5 A/cm2 (at BoL= Begin of Life) Durability: > 6,000 hours (with a nominal power loss < 10 %) FC stack production cost: 50 €/kW at 50 000 units/year production rate The following key results must be achieved by the project collaboration:

Identification and selection of components and their architectures to reach OEM requirements correlated with degradation mechanisms in real operating conditions by means of combined virtual (simulation based) and experimental techniques Development of catalysts and electrode layers with higher mass activity and increased durability allowing for significant reduction in precious metal catalyst loadings or the use of low cost non-platinum group metal catalysts. These should be corrosion resistant, preferably compatible with higher temperature operation (about 120°C) and able to mitigate the consequence of fuel starvation events Development of GDLs and MPLs designed for increased diffusivity, improved water management and heat conduction. GDL thickness has to minimized but be compatible with production in high volumes Design of BPPs with optimised interface with new MEAs in terms of geometry, protective and conductive coating for long lifetime, corrosion stability and production process Design of high performance MEAs using above components. Development of membrane materials suitable for automotive applications (low RH, higher temperature and dynamic load cycling operation) Techno-economic assessment showing that material, design, components & prototypes are compatible with the stringent cost and durability targets for commercialization of FCEVs The following optional results can be considered by the project collaboration:

Demonstrate performances and durability using accelerated test protocols as defined in previous JTI projects (FCTESTNET, FCTESQA, STACKTEST) and the current harmonisation exercise Validate the full value chain of components from the manufacturing up to the stack integration. Proposed components and prototypes should be optimised for easy dismantling and recycling of materials at the end of their active life Develop low cost seals with low O2 permeation rates Standardization potential of components consistent with higher production volumes
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Temáticas Obligatorias del proyecto: Temática principal:

Características del consorcio

Ámbito Europeo : La ayuda es de ámbito europeo, puede aplicar a esta linea cualquier empresa que forme parte de la Comunidad Europea.
Tipo y tamaño de organizaciones: El diseño de consorcio necesario para la tramitación de esta ayuda necesita de:

Características del Proyecto

Requisitos de diseño: Duración:
Requisitos técnicos: Specific Challenge:The Membrane-Electrode Assembly (MEA) is at the core of the PEMFC. Improvements of MEA components and Bipolar Plates (BPPs) are required for further cost reduction and to increase performance and durability of next generation of PEMFC stacks. MEA components comprise membrane, ionomers, catalysts and their supports, conductive electrode agents, gas diffusion layers (GDLs) including microporous layers (MPLs). Development of lower cost and durable materials (substrate and coating) and including BPP stable coatings may contribute significantly to meet cost targets required for commercialization. Specific Challenge:The Membrane-Electrode Assembly (MEA) is at the core of the PEMFC. Improvements of MEA components and Bipolar Plates (BPPs) are required for further cost reduction and to increase performance and durability of next generation of PEMFC stacks. MEA components comprise membrane, ionomers, catalysts and their supports, conductive electrode agents, gas diffusion layers (GDLs) including microporous layers (MPLs). Development of lower cost and durable materials (substrate and coating) and including BPP stable coatings may contribute significantly to meet cost targets required for commercialization.
¿Quieres ejemplos? Puedes consultar aquí los últimos proyectos conocidos financiados por esta línea, sus tecnologías, sus presupuestos y sus compañías.
Capítulos financiables: Los capítulos de gastos financiables para esta línea son:
Personnel costs.
Los costes de personal subvencionables cubren las horas de trabajo efectivo de las personas directamente dedicadas a la ejecución de la acción. Los propietarios de pequeñas y medianas empresas que no perciban salario y otras personas físicas que no perciban salario podrán imputar los costes de personal sobre la base de una escala de costes unitarios
Purchase costs.
Los otros costes directos se dividen en los siguientes apartados: Viajes, amortizaciones, equipamiento y otros bienes y servicios. Se financia la amortización de equipos, permitiendo incluir la amortización de equipos adquiridos antes del proyecto si se registra durante su ejecución. En el apartado de otros bienes y servicios se incluyen los diferentes bienes y servicios comprados por los beneficiarios a proveedores externos para poder llevar a cabo sus tareas
Subcontracting costs.
La subcontratación en ayudas europeas no debe tratarse del core de actividades de I+D del proyecto. El contratista debe ser seleccionado por el beneficiario de acuerdo con el principio de mejor relación calidad-precio bajo las condiciones de transparencia e igualdad (en ningún caso consistirá en solicitar menos de 3 ofertas). En el caso de entidades públicas, para la subcontratación se deberán de seguir las leyes que rijan en el país al que pertenezca el contratante
Amortizaciones.
Activos.
Otros Gastos.
Madurez tecnológica: La tramitación de esta ayuda requiere de un nivel tecnológico mínimo en el proyecto de TRL 5:. Los elementos básicos de la innovación son integrados de manera que la configuración final es similar a su aplicación final, es decir que está listo para ser usado en la simulación de un entorno real. Se mejoran los modelos tanto técnicos como económicos del diseño inicial, se ha identificado adicionalmente aspectos de seguridad, limitaciones ambiéntales y/o regulatorios entre otros. + info.
TRL esperado:

Características de la financiación

Intensidad de la ayuda: Sólo fondo perdido + info
Fondo perdido:
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Other Information:
TRL at start: 4
TRL at end: 6
The consortium must include at least one automotive OEM and a fuel cell system integrator (not required if the OEM is itself a fuel cell system integrator), relevant suppliers to the automotive industry capable of fulfilling automotive standards with above optimized components and research institutions.
Project proposals wanting to address issues on the fuel cell system and system components should consider the topic FCH-01.3-2015: Development of Industrialization-ready PEMFC systems and system components.
Indicative funding: The FCH 2 JU considers that proposals requesting a contribution from the EU of EUR 6 million would allow this specific challenge to be addressed appropriately. Nonetheless, this does not preclude submission and selection of proposals requesting other amounts.
Number of projects: A maximum of 1 project may be funded under this topic.
Expected duration: 3-4 years
Type of action: Research and Innovation Action
The conditions related to this topic are provided in the FCH2 JU Work Plan 2015 and its General Annexes.
 
Please read carefully all provisions below before the preparation of your application.
The budget breakdown for this call is given in the call conditions section of the work programme. 
List of countries and applicable rules for funding: described in part A of the General Annexes of the FCH2 JU Work Plan 2015. Other Information:
TRL at start: 4
TRL at end: 6
The consortium must include at least one automotive OEM and a fuel cell system integrator (not required if the OEM is itself a fuel cell system integrator), relevant suppliers to the automotive industry capable of fulfilling automotive standards with above optimized components and research institutions.
Project proposals wanting to address issues on the fuel cell system and system components should consider the topic FCH-01.3-2015: Development of Industrialization-ready PEMFC systems and system components.
Indicative funding: The FCH 2 JU considers that proposals requesting a contribution from the EU of EUR 6 million would allow this specific challenge to be addressed appropriately. Nonetheless, this does not preclude submission and selection of proposals requesting other amounts.
Number of projects: A maximum of 1 project may be funded under this topic.
Expected duration: 3-4 years
Type of action: Research and Innovation Action
The conditions related to this topic are provided in the FCH2 JU Work Plan 2015 and its General Annexes.
 
Please read carefully all provisions below before the preparation of your application.
The budget breakdown for this call is given in the call conditions section of the work programme. 
List of countries and applicable rules for funding: described in part A of the General Annexes of the FCH2 JU Work Plan 2015.
 
Eligibility and admissibility conditions: described in part B and C of the General Annexes of the FCH2 JU Work Plan 2015.
 
Evaluation
3.1  Evaluation criteria and procedure, scoring and threshold: described in part F of the General Annexes of the FCH2 JU Work Plan 2015.
3.2 FCH2 Guide for applicants on submission and evaluation
 
Proposal page limits and layout: Please refer to Part B of the standard proposal template.
 
Indicative timetable for evaluation and grant agreement:
Information on the outcome of evaluation: maximum 5 months from the call deadline.
Signature of grant agreements: maximum 8 months from the call deadline.
 
Provisions, proposal templates and evaluation forms for the type of action under this topic:
FCH2 Research and Innovation Action (FCH2-RIA)
Specific provisions and funding rates
Standard proposal template
Standard evaluation form
FCH2 Model Grant Agreement
H2020 Annotated Grant Agreement
 
Additional provisions:
FCH2 JU budget flexibility
Technology readiness levels (TRL): described in part E of the General Annexes of the FCH2 JU Work Plan 2015.
 
Open access must be granted to all scientific publications resulting from Horizon 2020 (including FCH2 JU) actions , and proposals must refer to measures envisaged. Where relevant, proposals should also provide information on how the participants will manage the research data generated and/or collected during the project, such as details on what types of data the project will generate, whether and how this data will be exploited or made accessible for verification and re-use, and how it will be curated and preserved.
 
 FCH2 JU additional documents
FCH2 JU Work Plan 2015 - call description
FCH2 JU Multi Annual Work Plan
FCH2 JU Regulation of establishment
 
 
Garantías:
No exige Garantías
No existen condiciones financieras para el beneficiario.

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