Innovating Works
DT-FOF-10-2020
DT-FOF-10-2020: Pilot lines for large-part high-precision manufacturing (IA 50%)
Specific Challenge:The production of large-scale parts has achieved so far a relatively low level of mechanisation and automation because standard machines and design procedures are not suitable for these parts and specific equipment is too slow and too expensive. Moreover, repairing large parts requires operating in difficult spaces. All this causes problems of quality and repeatability. Therefore, industry needs more automated production and in-situ repair methods for new innovative and multi-functional products.
Sólo fondo perdido 0 €
Europeo
Esta convocatoria está cerrada Esta línea ya está cerrada por lo que no puedes aplicar. Cerró el pasado día 05-02-2020.
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Presentación: Consorcio Consorcio: Esta ayuda está diseñada para aplicar a ella en formato consorcio.
Número mínimo de participantes.
Esta ayuda financia Proyectos: Objetivo del proyecto:

Specific Challenge:The production of large-scale parts has achieved so far a relatively low level of mechanisation and automation because standard machines and design procedures are not suitable for these parts and specific equipment is too slow and too expensive. Moreover, repairing large parts requires operating in difficult spaces. All this causes problems of quality and repeatability. Therefore, industry needs more automated production and in-situ repair methods for new innovative and multi-functional products.

Recent research in the large-scale parts production has delivered high quality demonstrators, although generally quite specific and with a too limited impact. Full-scale, reconfigurable, modular and flexible pilot lines including different processing facilities, thermal treatment, control and characterisation could demonstrate comprehensive highly visible prototypes.


Scope:The proposals should deliver reliable high-precision processes to manufacture and repair innovative large-scale parts, such as wind turbine blades, large vehicles (aerospace, road or rail), ships or ship segments, construction components, large industrial components, et... ver más

Specific Challenge:The production of large-scale parts has achieved so far a relatively low level of mechanisation and automation because standard machines and design procedures are not suitable for these parts and specific equipment is too slow and too expensive. Moreover, repairing large parts requires operating in difficult spaces. All this causes problems of quality and repeatability. Therefore, industry needs more automated production and in-situ repair methods for new innovative and multi-functional products.

Recent research in the large-scale parts production has delivered high quality demonstrators, although generally quite specific and with a too limited impact. Full-scale, reconfigurable, modular and flexible pilot lines including different processing facilities, thermal treatment, control and characterisation could demonstrate comprehensive highly visible prototypes.


Scope:The proposals should deliver reliable high-precision processes to manufacture and repair innovative large-scale parts, such as wind turbine blades, large vehicles (aerospace, road or rail), ships or ship segments, construction components, large industrial components, etc. Proposals should cover at least three of the following areas and demonstrate them in a relevant industrial environment:

Upgrading manufacturing equipment using several innovative steps for high precision manufacturing, in order to obtain an integrated and modular process;Implement design, modelling and simulation tools to support the selection of processing parameters;Introduce new methods and instruments for process characterisation and in-line process control of the large-scale parts, to guarantee the quality of the final outcomes including high precision (e.g. non-destructive testing);Develop work-holding devices to reduce the repositioning of all components, as well as new methods for equipment calibration and in-process fast recalibration. Proposals should cover demonstration activities in industrial settings building on the outcomes of the Factories of the Future programme. Open Access to the pilot lines for training people is strongly encouraged.

Proposals submitted under this topic should include a business case and exploitation strategy, as outlined in the Introduction to the LEIT part of this Work Programme.

Activities should start at TRL 5 and achieve TRL 7 at the end of the project.

The Commission considers that proposals requesting a contribution from the EU between EUR 12 and 15 million would allow this specific challenge to be addressed appropriately. Nonetheless, this does not preclude submission and selection of proposals requesting other amounts.

As an exception from General Annex D, the funding rate for eligible costs in grants awarded under this topic will be differentiated: 100% of the eligible costs for beneficiaries and linked third parties that are non-profit legal entities; and 50% of the eligible costs for beneficiaries and linked third parties that are for profit legal entities.


Expected Impact:The developed manufacturing process should deliver all of the following:

Reduction of production cost by at least 15% through process integration, flexibility of the production cells, improved quality and reduction of assembly costs;Reduction of production time by at least 20% by a significant automation increase;A higher or similar precision level;Reduction of the scrap generated by the process by at least 20%;Reduction of the environmental impact and the safety hazards. Relevant indicators and metrics, with baseline values, should be clearly stated in the proposal.


Cross-cutting Priorities:Contractual Public-Private Partnerships (cPPPs)FoF


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Temáticas Obligatorias del proyecto: Temática principal:

Características del consorcio

Ámbito Europeo : La ayuda es de ámbito europeo, puede aplicar a esta linea cualquier empresa que forme parte de la Comunidad Europea.
Tipo y tamaño de organizaciones: El diseño de consorcio necesario para la tramitación de esta ayuda necesita de:

Características del Proyecto

Requisitos de diseño: Duración:
Requisitos técnicos: Specific Challenge:The production of large-scale parts has achieved so far a relatively low level of mechanisation and automation because standard machines and design procedures are not suitable for these parts and specific equipment is too slow and too expensive. Moreover, repairing large parts requires operating in difficult spaces. All this causes problems of quality and repeatability. Therefore, industry needs more automated production and in-situ repair methods for new innovative and multi-functional products. Specific Challenge:The production of large-scale parts has achieved so far a relatively low level of mechanisation and automation because standard machines and design procedures are not suitable for these parts and specific equipment is too slow and too expensive. Moreover, repairing large parts requires operating in difficult spaces. All this causes problems of quality and repeatability. Therefore, industry needs more automated production and in-situ repair methods for new innovative and multi-functional products.
¿Quieres ejemplos? Puedes consultar aquí los últimos proyectos conocidos financiados por esta línea, sus tecnologías, sus presupuestos y sus compañías.
Capítulos financiables: Los capítulos de gastos financiables para esta línea son:
Personnel costs.
Los costes de personal subvencionables cubren las horas de trabajo efectivo de las personas directamente dedicadas a la ejecución de la acción. Los propietarios de pequeñas y medianas empresas que no perciban salario y otras personas físicas que no perciban salario podrán imputar los costes de personal sobre la base de una escala de costes unitarios
Purchase costs.
Los otros costes directos se dividen en los siguientes apartados: Viajes, amortizaciones, equipamiento y otros bienes y servicios. Se financia la amortización de equipos, permitiendo incluir la amortización de equipos adquiridos antes del proyecto si se registra durante su ejecución. En el apartado de otros bienes y servicios se incluyen los diferentes bienes y servicios comprados por los beneficiarios a proveedores externos para poder llevar a cabo sus tareas
Subcontracting costs.
La subcontratación en ayudas europeas no debe tratarse del core de actividades de I+D del proyecto. El contratista debe ser seleccionado por el beneficiario de acuerdo con el principio de mejor relación calidad-precio bajo las condiciones de transparencia e igualdad (en ningún caso consistirá en solicitar menos de 3 ofertas). En el caso de entidades públicas, para la subcontratación se deberán de seguir las leyes que rijan en el país al que pertenezca el contratante
Amortizaciones.
Activos.
Otros Gastos.
Madurez tecnológica: La tramitación de esta ayuda requiere de un nivel tecnológico mínimo en el proyecto de TRL 5:. Los elementos básicos de la innovación son integrados de manera que la configuración final es similar a su aplicación final, es decir que está listo para ser usado en la simulación de un entorno real. Se mejoran los modelos tanto técnicos como económicos del diseño inicial, se ha identificado adicionalmente aspectos de seguridad, limitaciones ambiéntales y/o regulatorios entre otros. + info.
TRL esperado:

Características de la financiación

Intensidad de la ayuda: Sólo fondo perdido + info
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1. Eligible countries:
Described in Annex A of the Work Programme.
A number of non-EU/non-Associated Countries that are not automatically eligible for funding have made specific provisions for making funding available for their participants in Horizon 2020 projects. See the information in the Online Manual.
 
2. Eligibility and admissibility conditions:
Described in Annex B and Annex C of the Work Programme.  
Proposal page limits and layout: please refer to Part B of the proposal template in the submission system below.
 
3. Evaluation:
Evaluation criteria, scoring and thresholds are described in Annex H of the Work Programme. 
Submission and evaluation processes are described in the Online Manual.
 
The threshold for the criteria Excellence and Impact will be 4. The overall threshold, applying to the sum of the three individual scores, will be 12.
Under 3 (a) Proposals are first ranked in separate lists according to the topics against which they were submitted (‘topic ranked lists’). When comparing ex aequo proposals from different topics, proposals having a higher position in their respective 'topic ranked list' will be considered to have a higher priority in the overall ranked list.
Under 3 (b) For all topics and types of action, the prioritisation will be done first on the basis of the score for Impact, and then on that for Excellence. 1. Eligible countries:
Described in Annex A of the Work Programme.
A number of non-EU/non-Associated Countries that are not automatically eligible for funding have made specific provisions for making funding available for their participants in Horizon 2020 projects. See the information in the Online Manual.
 
2. Eligibility and admissibility conditions:
Described in Annex B and Annex C of the Work Programme.  
Proposal page limits and layout: please refer to Part B of the proposal template in the submission system below.
 
3. Evaluation:
Evaluation criteria, scoring and thresholds are described in Annex H of the Work Programme. 
Submission and evaluation processes are described in the Online Manual.
 
The threshold for the criteria Excellence and Impact will be 4. The overall threshold, applying to the sum of the three individual scores, will be 12.
Under 3 (a) Proposals are first ranked in separate lists according to the topics against which they were submitted (‘topic ranked lists’). When comparing ex aequo proposals from different topics, proposals having a higher position in their respective 'topic ranked list' will be considered to have a higher priority in the overall ranked list.
Under 3 (b) For all topics and types of action, the prioritisation will be done first on the basis of the score for Impact, and then on that for Excellence.
Proposals submitted under these topics should include a business case and exploitation strategy, as outlined in the Introduction to the LEIT part of this Work Programme.
 
4. Indicative time for evaluation and grant agreements:
Information on the outcome of evaluation (single-stage call): maximum 5 months from the deadline for submission.
Signature of grant agreements: maximum 8 months from the deadline for submission.
5. Proposal templates, evaluation forms and model grant agreements (MGA):
Innovation Action:
Specific provisions and funding rates
Standard proposal template
Standard evaluation form
General MGA - Multi-Beneficiary
Annotated Grant Agreement
6. Additional provisions:
Horizon 2020 budget flexibility
Classified information
Technology readiness levels (TRL) – where a topic description refers to TRL, these definitions apply
As an exception from General Annex D, the funding rate for eligible costs in grants awarded under this topic will be differentiated: 100% of the eligible costs for beneficiaries and linked third parties that are non-profit legal entities; and 50% of the eligible costs for beneficiaries and linked third parties that are for profit legal entities.
Members of consortium are required to conclude a consortium agreement, in principle prior to the signature of the grant agreement.
 
7. Open access must be granted to all scientific publications resulting from Horizon 2020 actions.
Where relevant, proposals should also provide information on how the participants will manage the research data generated and/or collected during the project, such as details on what types of data the project will generate, whether and how this data will be exploited or made accessible for verification and re-use, and how it will be curated and preserved.
Open access to research data
The Open Research Data Pilot has been extended to cover all Horizon 2020 topics for which the submission is opened on 26 July 2016 or later. Projects funded under this topic will therefore by default provide open access to the research data they generate, except if they decide to opt-out under the conditions described in Annex L of the Work Programme. Projects can opt-out at any stage, that is both before and after the grant signature.
Note that the evaluation phase proposals will not be evaluated more favourably because they plan to open or share their data, and will not be penalised for opting out.
Open research data sharing applies to the data needed to validate the results presented in scientific publications. Additionally, projects can choose to make other data available open access and need to describe their approach in a Data Management Plan.
Projects need to create a Data Management Plan (DMP), except if they opt-out of making their research data open access. A first version of the DMP must be provided as an early deliverable within six months of the project and should be updated during the project as appropriate. The Commission already provides guidance documents, including a template for DMPs. See the Online Manual.
Eligibility of costs: costs related to data management and data sharing are eligible for reimbursement during the project duration.
The legal requirements for projects participating in this pilot are in the article 29.3 of the Model Grant Agreement.
 
8. Additional documents:
1. Introduction WP 2018-20
5. Introduction to Leadership in enabling and industrial technologies (LEITs) WP 2018-20
5ii. Nanotechnologies, advanced materials, advanced manufacturing and processing, biotechnology WP 2018-20
General annexes to the Work Programme 2018-2020
Legal basis: Horizon 2020 Regulation of Establishment
Legal basis: Horizon 2020 Rules for Participation
Legal basis: Horizon 2020 Specific Programme
Garantías:
No exige Garantías
No existen condiciones financieras para el beneficiario.

Información adicional de la convocatoria

Efecto incentivador: Esta ayuda tiene efecto incentivador, por lo que el proyecto no puede haberse iniciado antes de la presentación de la solicitud de ayuda. + info.
Respuesta Organismo: Se calcula que aproximadamente, la respuesta del organismo una vez tramitada la ayuda es de:
Meses de respuesta:
Muy Competitiva:
No Competitiva Competitiva Muy Competitiva
No conocemos el presupuesto total de la línea
Minimis: Esta línea de financiación NO considera una “ayuda de minimis”. Puedes consultar la normativa aquí.

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