Innovating Works
FoF-12-2015
FoF-12-2015: Industrial technologies for advanced joining and assembly processes for multi-materials
Scope:Specific challenge: Multi-material design of components and structures provides an opportunity to develop products which are able to operate under more exigent requests demanded by market and society such as increased strength-to-weight ratio, multi-functionality, highly aggressive environments and low carbon footprint. By smart use of adequate joining technologies, and the incorporation of multi-material design into the assembly chain, the final product performance can be improved. This is particularly relevant when high cost, scarce or hazardous materials are involved.
Sólo fondo perdido 0 €
Europeo
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Scope:Specific challenge: Multi-material design of components and structures provides an opportunity to develop products which are able to operate under more exigent requests demanded by market and society such as increased strength-to-weight ratio, multi-functionality, highly aggressive environments and low carbon footprint. By smart use of adequate joining technologies, and the incorporation of multi-material design into the assembly chain, the final product performance can be improved. This is particularly relevant when high cost, scarce or hazardous materials are involved.

Scope: Traditional joining leads to loss of the performance that materials offer in their final product, because of modifications in composition and properties or geometric distortion. Improved, new or hybrid joining and assembly processes are therefore needed to be developed for specific combinations of designs and materials, in combination with flexible and automated non-destructive inspection technologies, in order to overcome the mentioned limitations. Technologies to be addressed can be welding processes, bonding using adhesives, mechanical joining or any other joining process. The novel jo... ver más

Scope:Specific challenge: Multi-material design of components and structures provides an opportunity to develop products which are able to operate under more exigent requests demanded by market and society such as increased strength-to-weight ratio, multi-functionality, highly aggressive environments and low carbon footprint. By smart use of adequate joining technologies, and the incorporation of multi-material design into the assembly chain, the final product performance can be improved. This is particularly relevant when high cost, scarce or hazardous materials are involved.

Scope: Traditional joining leads to loss of the performance that materials offer in their final product, because of modifications in composition and properties or geometric distortion. Improved, new or hybrid joining and assembly processes are therefore needed to be developed for specific combinations of designs and materials, in combination with flexible and automated non-destructive inspection technologies, in order to overcome the mentioned limitations. Technologies to be addressed can be welding processes, bonding using adhesives, mechanical joining or any other joining process. The novel joining integration capabilities will feature a high degree of process automation and quality control and they will make use of sustainable manufacturing practises. Assembly and disassembly efficiency, product quality, recycling and cost targets will also be considered. While the focus will be on demonstrating the technologies, R&D activities supporting the integration and scale-up are expected as well.

Demonstration activities should focus on all of the following priorities:

-                      Joining and assembly processes that will lead to improved performance of the joints for real operating conditions, and facilitate recycling, based on a deep understanding of the cause-effect relationships as well as of materials process interactions.

-                      The implementation of numerical simulation techniques, including computational multi-scale modelling, which will lead to a better understanding of the considered joining processes as well as product development along all its different phases.

-                      The development of high efficient, cost-effective and flexible surface condition solutions (e.g. surface modification, thermal treatments, gap avoidance) to provide joints with the maximum performance.

-                      The implementation and set up of reliable, efficient and automated non-destructive inspection techniques for joint quality evaluation, together with in-situ monitoring and control systems for critical variables of the joining operations that will guarantee reliable, robust and safe production conditions in industrial environments.

At least one prototype or pilot implementation in pre-industrial settings aiming at demonstrating the scalability should be delivered before the end of the project as a proof of concept.

For this topic, proposals should include an outline of the initial exploitation and business plans, which will be developed further in the proposed project.

Wherever possible, proposers could actively seek synergies, including possibilities for funding, with relevant national / regional research and innovation programmes and/or cumulative funding with European Structural and Investment Funds in connection with smart specialisation strategies. For this purpose the tools provided by the Smart Specialization Platform, Eye@RIS3 may be useful[1].  The initial exploitation and business plans will address such synergies and/or additional funding. Exploitation plans, outline financial arrangements and any follow-up will be developed further during the project. The results of these activities as well as the envisaged further activities in this respect should be described in the final report of the project.

Activities expected to focus on Technology Readiness Level 5-7. A significant participation of SMEs with R&D capabilities is encouraged.

The Commission considers that proposals requesting a contribution from the EU between EUR 4 and 7 million would allow this specific challenge to be addressed appropriately. Nonetheless, this does not preclude submission and selection of proposals requesting other amounts.

Expected impact:

Application of multi-material design to products through the developed joining and assembly processes will bring:

                At least 20% decrease in the consumption of high cost and critical materials.

                At least 30% improvement of the product performance, without increasing the final price.

                A higher level of automation and lower production times compared to current technologies.

Type of action: Innovation Actions.

[1] http://s3platform.jrc.ec.europa.eu; the relevant Managing Authorities can be found at http://ec.europa.eu/regional_policy/indexes/in_your_country_en.cfm


Cross-cutting Priorities:Contractual Public-Private Partnerships (cPPPs)FoF


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Temáticas Obligatorias del proyecto: Temática principal:

Características del consorcio

Ámbito Europeo : La ayuda es de ámbito europeo, puede aplicar a esta linea cualquier empresa que forme parte de la Comunidad Europea.
Tipo y tamaño de organizaciones: El diseño de consorcio necesario para la tramitación de esta ayuda necesita de:

Características del Proyecto

Requisitos de diseño: Duración:
Requisitos técnicos: Scope:Specific challenge: Multi-material design of components and structures provides an opportunity to develop products which are able to operate under more exigent requests demanded by market and society such as increased strength-to-weight ratio, multi-functionality, highly aggressive environments and low carbon footprint. By smart use of adequate joining technologies, and the incorporation of multi-material design into the assembly chain, the final product performance can be improved. This is particularly relevant when high cost, scarce or hazardous materials are involved. Scope:Specific challenge: Multi-material design of components and structures provides an opportunity to develop products which are able to operate under more exigent requests demanded by market and society such as increased strength-to-weight ratio, multi-functionality, highly aggressive environments and low carbon footprint. By smart use of adequate joining technologies, and the incorporation of multi-material design into the assembly chain, the final product performance can be improved. This is particularly relevant when high cost, scarce or hazardous materials are involved.
¿Quieres ejemplos? Puedes consultar aquí los últimos proyectos conocidos financiados por esta línea, sus tecnologías, sus presupuestos y sus compañías.
Capítulos financiables: Los capítulos de gastos financiables para esta línea son:
Personnel costs.
Los costes de personal subvencionables cubren las horas de trabajo efectivo de las personas directamente dedicadas a la ejecución de la acción. Los propietarios de pequeñas y medianas empresas que no perciban salario y otras personas físicas que no perciban salario podrán imputar los costes de personal sobre la base de una escala de costes unitarios
Purchase costs.
Los otros costes directos se dividen en los siguientes apartados: Viajes, amortizaciones, equipamiento y otros bienes y servicios. Se financia la amortización de equipos, permitiendo incluir la amortización de equipos adquiridos antes del proyecto si se registra durante su ejecución. En el apartado de otros bienes y servicios se incluyen los diferentes bienes y servicios comprados por los beneficiarios a proveedores externos para poder llevar a cabo sus tareas
Subcontracting costs.
La subcontratación en ayudas europeas no debe tratarse del core de actividades de I+D del proyecto. El contratista debe ser seleccionado por el beneficiario de acuerdo con el principio de mejor relación calidad-precio bajo las condiciones de transparencia e igualdad (en ningún caso consistirá en solicitar menos de 3 ofertas). En el caso de entidades públicas, para la subcontratación se deberán de seguir las leyes que rijan en el país al que pertenezca el contratante
Amortizaciones.
Activos.
Otros Gastos.
Madurez tecnológica: La tramitación de esta ayuda requiere de un nivel tecnológico mínimo en el proyecto de TRL 5:. Los elementos básicos de la innovación son integrados de manera que la configuración final es similar a su aplicación final, es decir que está listo para ser usado en la simulación de un entorno real. Se mejoran los modelos tanto técnicos como económicos del diseño inicial, se ha identificado adicionalmente aspectos de seguridad, limitaciones ambiéntales y/o regulatorios entre otros. + info.
TRL esperado:

Características de la financiación

Intensidad de la ayuda: Sólo fondo perdido + info
Fondo perdido:
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Please read carefully all provisions below before the preparation of your application.
List of countries and applicable rules for funding: described in part A of the General Annexes of the General Work Programme.
 
Eligibility and admissibility conditions: described in part B and C of the General Annexes of the General Work Programme.
 
Evaluation
3.1 Evaluation criteria and procedure, scoring and threshold: described in part H of the General Annexes of the General Work Programme, with the following exceptions:
The threshold for the criteria Excellence and Impact will be 4. The overall threshold, applying to the sum of the three individual scores, will be 12.
In case of equal overall scores in the ranked list, the priority order of proposals will be established in accordance with part H of the General Annexes, except that proposals will be ranked on the basis of individual scores for the Impact criterion before the Excellence criterion.
For this topic, the evaluation criteria are applied as follows:
1. Excellence
• Clarity and importance of the objectives;
• Soundness of the concept, including trans disciplinary considerations;
• Credibility of the proposed approach;
• Readiness of the technology for implementing the pilot;
• Progress beyond the state of the art in production.
2. Impact **
The extent to which the outputs of the...
Please read carefully all provisions below before the preparation of your application.
List of countries and applicable rules for funding: described in part A of the General Annexes of the General Work Programme.
 
Eligibility and admissibility conditions: described in part B and C of the General Annexes of the General Work Programme.
 
Evaluation
3.1 Evaluation criteria and procedure, scoring and threshold: described in part H of the General Annexes of the General Work Programme, with the following exceptions:
The threshold for the criteria Excellence and Impact will be 4. The overall threshold, applying to the sum of the three individual scores, will be 12.
In case of equal overall scores in the ranked list, the priority order of proposals will be established in accordance with part H of the General Annexes, except that proposals will be ranked on the basis of individual scores for the Impact criterion before the Excellence criterion.
For this topic, the evaluation criteria are applied as follows:
1. Excellence
• Clarity and importance of the objectives;
• Soundness of the concept, including trans disciplinary considerations;
• Credibility of the proposed approach;
• Readiness of the technology for implementing the pilot;
• Progress beyond the state of the art in production.
2. Impact **
The extent to which the outputs of the project could contribute at the European and/or International level to:
• The expected impacts listed in the work programme under the relevant topic;
• Soundness of the business cases and business plans and commitment to first exploitation / manufacturing;
• Evidence of the market potential and of the competitive technology advantage that will be gained through the pilot line;
• Potential of creating jobs in Europe;
• Effectiveness of the proposed measures to communicate the project, and disseminate the project results ,including appropriate management of IPR;
• Contribution, where appropriate, to standards and to skills and educational training.
3. Quality and efficiency of the implementation
• Coherence and effectiveness of the work plan, including appropriateness of the allocation of tasks and resources;
• Coverage of the value chain (RTOs, materials, equipment and technology suppliers and end-users);
• Competences, experience and complementarity of the individual participants, as well as of the consortium as a whole;*
• Appropriateness of the management structures and procedures, including risk management.
Operational Capacity (selection criterion)
* As a separate step in the evaluation, expert evaluators must indicate whether the members of the consortium possess at least the minimum competences needed to carry out the proposed work.
** The score for the criterion “impact” will be multiplied by 1.5
3.2 Guide to the submission and evaluation process
 
Proposal page limits and layout: Please refer to Part B of the standard proposal template.
 
Indicative timetable for evaluation and grant agreement:
Information on the outcome of one-stage evaluation: maximum 5 months from the final date for submission.
Signature of grant agreements: maximum 3 months from the date of informing successful applicants.
 
Provisions, proposal templates and evaluation forms for the type(s) of action(s) under this topic:
Innovation Action:
Specific provisions and funding rates
Standard proposal template (administrative forms and structure of technical annex)
Standard evaluation form
Annotated Model Grant Agreement
 
Additional provisions:
Horizon 2020 budget flexibility
Classified information
Technology readiness levels (TRL) – where a topic description refers to TRL, these definitions apply.
Financial support to Third Parties – where a topic description foresees financial support to Third Parties, these provisions apply.
 
Open access must be granted to all scientific publications resulting from Horizon 2020 actions, and proposals must refer to measures envisaged. Where relevant, proposals should also provide information on how the participants will manage the research data generated and/or collected during the project, such as details on what types of data the project will generate, whether and how this data will be exploited or made accessible for verification and re-use, and how it will be curated and preserved.
Garantías:
No exige Garantías
No existen condiciones financieras para el beneficiario.

Información adicional de la convocatoria

Efecto incentivador: Esta ayuda tiene efecto incentivador, por lo que el proyecto no puede haberse iniciado antes de la presentación de la solicitud de ayuda. + info.
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Meses de respuesta:
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No conocemos el presupuesto total de la línea
Minimis: Esta línea de financiación NO considera una “ayuda de minimis”. Puedes consultar la normativa aquí.

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