Innovating Works
SPIRE-02-2016
SPIRE-02-2016: Plant-wide monitoring and control of data-intensive processes
Specific Challenge:All current plants in process industries have control systems managing their production processes. Distributed Control Systems (DCS) and Programmable Logic Controls (PLC) are present all across production sites with continuous semi-continuous or batch processes. However, there is still a lack of integration of local control systems dedicated to unit processes into an overarching real-time optimisation and scheduling system controlling and monitoring the operations of the whole plant. This plant or even site-wide integration is especially challenging for production processes where monitoring involves the collection and evaluation of large amounts of data.
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Europeo
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Specific Challenge:All current plants in process industries have control systems managing their production processes. Distributed Control Systems (DCS) and Programmable Logic Controls (PLC) are present all across production sites with continuous semi-continuous or batch processes. However, there is still a lack of integration of local control systems dedicated to unit processes into an overarching real-time optimisation and scheduling system controlling and monitoring the operations of the whole plant. This plant or even site-wide integration is especially challenging for production processes where monitoring involves the collection and evaluation of large amounts of data.

Future plant monitoring and control systems will have to integrate lower scale model based control frameworks into plant scale scheduling, or even geographic and logistic optimisation tools. The generalisation of model based predictive control techniques to plant-wide and possibly site-wide monitoring and control should be developed using overall plant models, and optimised solutions should be demonstrated.


Scope:Research activities should address all of the following areas:
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Specific Challenge:All current plants in process industries have control systems managing their production processes. Distributed Control Systems (DCS) and Programmable Logic Controls (PLC) are present all across production sites with continuous semi-continuous or batch processes. However, there is still a lack of integration of local control systems dedicated to unit processes into an overarching real-time optimisation and scheduling system controlling and monitoring the operations of the whole plant. This plant or even site-wide integration is especially challenging for production processes where monitoring involves the collection and evaluation of large amounts of data.

Future plant monitoring and control systems will have to integrate lower scale model based control frameworks into plant scale scheduling, or even geographic and logistic optimisation tools. The generalisation of model based predictive control techniques to plant-wide and possibly site-wide monitoring and control should be developed using overall plant models, and optimised solutions should be demonstrated.


Scope:Research activities should address all of the following areas:

Extension of the model based control techniques to the level of plant or site-wide control and scheduling by the use of dynamic overall plant models, ensuring a robust real-time optimisation of the plant's operations. Integration of local control systems into an overarching real-time plant and/or site optimisation and scheduling system, taking into account geographic and logistic constraints, potential malfunctions and providing the necessary interfaces for real-time communication between systems. Cross-sectorial transfer of the technologies developed. Model Based Predictive Control frameworks taking into account the Operators Training Systems in their design. Plant level LC management tools (integrated or possibly as a plug-in to the control system) and robustness of the real-time optimisation tools. Solutions should consider the “data-intensive” nature of the process chains (data reliability, handling of huge amounts of data in real-time, extraction of decisions from large data-sets. Proof of concept in terms of at least one demonstrator should be delivered before the end of the project, excluding commercially usable prototypes, but convincingly demonstrating scalability towards industrial needs and making a clear case for the safety of the worker under all circumstances.

The project can make use of pre-existing commercially available plant optimisation and scheduling solutions, making all the required adaptations. In order to ensure the impact of the project, standardisation is to be addressed.

Activities are expected to focus on Technology Readiness Levels 4 to 6.

This topic is particularly suitable for SMEs.

The Commission considers that proposals requesting a contribution from the EU between EUR 4 and 6 million would allow this specific challenge to be addressed appropriately. Nonetheless, this does not preclude submission and selection of proposals requesting other amounts.


Expected Impact:Compared to the current practice in the sector:

Decrease of on-site material handling time by 10% Decrease of resource consumption by 10% Decrease the global use of energy on-site by 10%. Decrease of the Green House Gases emissions by 10%. Strengthen the global position of European process industry through the adoption of the new technologies related to plant-wide and/or, if possible, site-wide process control. Contribution to standardisation activities. Proposals should include a business case and exploitation strategy, as outlined in the Introduction to the LEIT part of this Work Programme.


Cross-cutting Priorities:Contractual Public-Private Partnerships (cPPPs)SPIRE


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Temáticas Obligatorias del proyecto: Temática principal:

Características del consorcio

Ámbito Europeo : La ayuda es de ámbito europeo, puede aplicar a esta linea cualquier empresa que forme parte de la Comunidad Europea.
Tipo y tamaño de organizaciones: El diseño de consorcio necesario para la tramitación de esta ayuda necesita de:

Características del Proyecto

Requisitos de diseño: Duración:
Requisitos técnicos: Specific Challenge:All current plants in process industries have control systems managing their production processes. Distributed Control Systems (DCS) and Programmable Logic Controls (PLC) are present all across production sites with continuous semi-continuous or batch processes. However, there is still a lack of integration of local control systems dedicated to unit processes into an overarching real-time optimisation and scheduling system controlling and monitoring the operations of the whole plant. This plant or even site-wide integration is especially challenging for production processes where monitoring involves the collection and evaluation of large amounts of data. Specific Challenge:All current plants in process industries have control systems managing their production processes. Distributed Control Systems (DCS) and Programmable Logic Controls (PLC) are present all across production sites with continuous semi-continuous or batch processes. However, there is still a lack of integration of local control systems dedicated to unit processes into an overarching real-time optimisation and scheduling system controlling and monitoring the operations of the whole plant. This plant or even site-wide integration is especially challenging for production processes where monitoring involves the collection and evaluation of large amounts of data.
¿Quieres ejemplos? Puedes consultar aquí los últimos proyectos conocidos financiados por esta línea, sus tecnologías, sus presupuestos y sus compañías.
Capítulos financiables: Los capítulos de gastos financiables para esta línea son:
Personnel costs.
Los costes de personal subvencionables cubren las horas de trabajo efectivo de las personas directamente dedicadas a la ejecución de la acción. Los propietarios de pequeñas y medianas empresas que no perciban salario y otras personas físicas que no perciban salario podrán imputar los costes de personal sobre la base de una escala de costes unitarios
Purchase costs.
Los otros costes directos se dividen en los siguientes apartados: Viajes, amortizaciones, equipamiento y otros bienes y servicios. Se financia la amortización de equipos, permitiendo incluir la amortización de equipos adquiridos antes del proyecto si se registra durante su ejecución. En el apartado de otros bienes y servicios se incluyen los diferentes bienes y servicios comprados por los beneficiarios a proveedores externos para poder llevar a cabo sus tareas
Subcontracting costs.
La subcontratación en ayudas europeas no debe tratarse del core de actividades de I+D del proyecto. El contratista debe ser seleccionado por el beneficiario de acuerdo con el principio de mejor relación calidad-precio bajo las condiciones de transparencia e igualdad (en ningún caso consistirá en solicitar menos de 3 ofertas). En el caso de entidades públicas, para la subcontratación se deberán de seguir las leyes que rijan en el país al que pertenezca el contratante
Amortizaciones.
Activos.
Otros Gastos.
Madurez tecnológica: La tramitación de esta ayuda requiere de un nivel tecnológico mínimo en el proyecto de TRL 5:. Los elementos básicos de la innovación son integrados de manera que la configuración final es similar a su aplicación final, es decir que está listo para ser usado en la simulación de un entorno real. Se mejoran los modelos tanto técnicos como económicos del diseño inicial, se ha identificado adicionalmente aspectos de seguridad, limitaciones ambiéntales y/o regulatorios entre otros. + info.
TRL esperado:

Características de la financiación

Intensidad de la ayuda: Sólo fondo perdido + info
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Please read carefully all provisions below before the preparation of your application.
 
LIST OF COUNTRIES and APPLICABLE RULES FOR FUNDING
described in part A of the General Annexes of the General Work Programme.
Note also that a number of non-EU/non-Associated Countries that are not automatically eligible for funding have made specific provisions for making funding available for their participants in Horizon 2020 projects (follow the links to China, Japan, Republic of Korea, Mexico, Russia, Taiwan).
 
ELIGIBILITY and ADMISSIBILITY CONDITIONS
described in part B and C of the General Annexes of the General Work Programme.
Proposal page limits and layout: Please refer to Part B of the standard proposal template.
 
EVALUATION
3.1  Evaluation criteria and procedure, scoring and threshold:
described in part H of the General Annexes of the General Work Programme, with the following exceptions:
For single-stage and second-stage evaluations, the threshold for the criteria Excellence and Impact will be 4.
The overall threshold, applying to the sum of the three individual scores, will be 12.
In case of equal overall scores in the ranked list, the priority order of proposals will be established in accordance with part H of the General Annexes, except that proposals will be ranked on the basis of individual scores for the Impact criterion before the Excellence criterion. Please read carefully all provisions below before the preparation of your application.
 
LIST OF COUNTRIES and APPLICABLE RULES FOR FUNDING
described in part A of the General Annexes of the General Work Programme.
Note also that a number of non-EU/non-Associated Countries that are not automatically eligible for funding have made specific provisions for making funding available for their participants in Horizon 2020 projects (follow the links to China, Japan, Republic of Korea, Mexico, Russia, Taiwan).
 
ELIGIBILITY and ADMISSIBILITY CONDITIONS
described in part B and C of the General Annexes of the General Work Programme.
Proposal page limits and layout: Please refer to Part B of the standard proposal template.
 
EVALUATION
3.1  Evaluation criteria and procedure, scoring and threshold:
described in part H of the General Annexes of the General Work Programme, with the following exceptions:
For single-stage and second-stage evaluations, the threshold for the criteria Excellence and Impact will be 4.
The overall threshold, applying to the sum of the three individual scores, will be 12.
In case of equal overall scores in the ranked list, the priority order of proposals will be established in accordance with part H of the General Annexes, except that proposals will be ranked on the basis of individual scores for the Impact criterion before the Excellence criterion.
In case of equal overall scores in the ranked list, the priority order of proposals will be established in accordance with part H of the General Annexes, except, when comparing ex aequo proposals of different topics, the proposals will be ranked first according to the position in the topic ranked lists.
3.2 Submission and evaluation process: Guide to the submission and evaluation process
    
INDICATIVE TIMETABLE for EVALUATION and GRANT AGREEMENT
Information on the outcome of single-stage evaluation: maximum 5 months from the deadline for submission.
Signature of grant agreements: maximum 8 months from the deadline for submission.
PROVISIONS, PROPOSAL TEMPLATES and EVALUATION FORMS
for the type of action under this topic
Research and Innovation Action:
Specific provisions and funding rates
Standard proposal template
Standard evaluation form
H2020 General MGA -Multi-Beneficiary
Annotated Grant Agreement
ADDITIONAL PROVISIONS
Horizon 2020 budget flexibility
Classified information
Technology readiness levels (TRL) – where a topic description refers to TRL, these definitions apply.
Financial support to Third Parties – where a topic description foresees financial support to Third Parties, these provisions apply.
 
OPEN ACCESS
must be granted to all scientific publications resulting from Horizon 2020 actions, and proposals must refer to measures envisaged. 
Where relevant, proposals should also provide information on how the participants will manage the research data generated and/or collected during the project, such as details on what types of data the project will generate, whether and how this data will be exploited or made accessible for verification and re-use, and how it will be curated and preserved.
ADDITIONAL DOCUMENTS
Legal basis: Horizon 2020 - Regulation of Establishment
Legal basis: Horizon 2020 Rules for Participation
Legal basis: Horizon 2020 Specific Programme
H2020 Work Programme 2016-17: Introduction
H2020 Work Programme 2016-17: Introduction to Leadership in enabling and industrial technologies (LEITs)
H2020 Work Programme 2016-17: Nanotechnologies, advanced materials, advanced manufacturing and processing, biotechnology
H2020 Work Programme 2016-17: Cross-cutting activities (Focus Areas)
H2020 Work Programme 2016-17: Dissemination, Exploitation and Evaluation
H2020 Work Programme 2016-17: General Annexes
 
Garantías:
No exige Garantías
No existen condiciones financieras para el beneficiario.

Información adicional de la convocatoria

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