Innovating Works
SPIRE-04-2016
SPIRE-04-2016: Industrial furnace design addressing energy efficiency in new and existing furnaces
Specific Challenge:Industrial furnaces with higher performances, optimised resource and energy efficiencies and less pollutant emissions are a major goal for combustion researchers, furnace producers and the process industries. Relatively few new furnaces are installed in Europe these days due to the capital intensive nature of the industrial furnaces, which makes this challenge more urgent to overcome.
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Specific Challenge:Industrial furnaces with higher performances, optimised resource and energy efficiencies and less pollutant emissions are a major goal for combustion researchers, furnace producers and the process industries. Relatively few new furnaces are installed in Europe these days due to the capital intensive nature of the industrial furnaces, which makes this challenge more urgent to overcome.

In addition, most of the industrial furnaces in Europe are currently fed with natural gas. Another challenge in the coming years will be the use of alternative energy sources or hybrid heating systems for such applications. Novel designs based on new technical concepts, materials and different combustion routes and processes are key for new advanced furnaces and the retrofitting of existing ones.

The development of a clear understanding of the process function, the reliability of the process information and how the furnace interacts with the rest of the manufacturing process will be paramount for the new generation of technologies for new and retrofitted industrial furnaces. To develop and to scale up new systems and equipment based on new high temperature... ver más

Specific Challenge:Industrial furnaces with higher performances, optimised resource and energy efficiencies and less pollutant emissions are a major goal for combustion researchers, furnace producers and the process industries. Relatively few new furnaces are installed in Europe these days due to the capital intensive nature of the industrial furnaces, which makes this challenge more urgent to overcome.

In addition, most of the industrial furnaces in Europe are currently fed with natural gas. Another challenge in the coming years will be the use of alternative energy sources or hybrid heating systems for such applications. Novel designs based on new technical concepts, materials and different combustion routes and processes are key for new advanced furnaces and the retrofitting of existing ones.

The development of a clear understanding of the process function, the reliability of the process information and how the furnace interacts with the rest of the manufacturing process will be paramount for the new generation of technologies for new and retrofitted industrial furnaces. To develop and to scale up new systems and equipment based on new high temperature materials and advance protective coatings is a real challenge and could contribute to great savings in energy.


Scope:Proposals need to consider all aspects for the construction of new furnaces or the retrofitting of existing furnaces with more efficient and effective technologies. They need to also consider the effects on upstream and downstream processes linked to those heating systems.

The design methods and criteria need to take into account technical aspects, constraints found in legislation, compliance with codes and standards and all the related economic aspects, including how the cost of design changes can escalate.

Research activities for new industrial furnace design or the retrofitting of existing furnaces should address all of the following areas:

Use of at least two different energy sources, e.g. electricity, gas, oil, biogas, biomass, coal. Hybrid heating systems can also be considered. Design has to take into consideration the type of feed and an optimised fuel consumption. Prediction tools and computer simulation development applied to the design process and performance prediction. Interaction of the furnace with the rest of the manufacturing process, including the effect on upstream and downstream processes. Optimisation has to be considered at system level. Heat transfer and recovery need to be also considered. Improved equipment efficiency by using new and improved high temperature/corrosion/wear resistance materials e.g. new steels, super alloys, high resistance composite metallic alloys, innovative refractories, high temperature insulation materials systems, hybrid metallic/ceramic solutions for high temperature applications. Monitoring and control systems for the SOx, NOx and CO emission of industrial furnaces The proposals must include at least one demonstrator in an industry-relevant environment, for either new or existing furnaces.

Activities are expected to focus on Technology Readiness Levels 4 to 6. This topic addresses cross-KET activities.

This topic is particularly suitable for SMEs.

The Commission considers that proposals requesting a contribution from the EU between EUR 5 and 7 million would allow this specific challenge to be addressed appropriately. Nonetheless, this does not preclude submission and selection of proposals requesting other amounts.


Expected Impact:Compared to the current practice in the sector:

Reduce the energy consumption by at least 15%. Reduce the operating costs by at least 15%. Reduce NOx, SOx and CO emission by at least 25%. Reduce Capex and Opex costs of the furnaces by at least 15%. Clear business cases for the deployment of the solutions in industry. Proposals should include a business case and exploitation strategy, as outlined in the Introduction to the LEIT part of this Work Programme.


Cross-cutting Priorities:Contractual Public-Private Partnerships (cPPPs)SPIRECross-cutting Key-Enabling Technologies (KETs)


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Temáticas Obligatorias del proyecto: Temática principal: Energy efficient industry

Características del consorcio

Ámbito Europeo : La ayuda es de ámbito europeo, puede aplicar a esta linea cualquier empresa que forme parte de la Comunidad Europea.
Tipo y tamaño de organizaciones: El diseño de consorcio necesario para la tramitación de esta ayuda necesita de:

Características del Proyecto

Requisitos de diseño: Duración:
Requisitos técnicos: Specific Challenge:Industrial furnaces with higher performances, optimised resource and energy efficiencies and less pollutant emissions are a major goal for combustion researchers, furnace producers and the process industries. Relatively few new furnaces are installed in Europe these days due to the capital intensive nature of the industrial furnaces, which makes this challenge more urgent to overcome. Specific Challenge:Industrial furnaces with higher performances, optimised resource and energy efficiencies and less pollutant emissions are a major goal for combustion researchers, furnace producers and the process industries. Relatively few new furnaces are installed in Europe these days due to the capital intensive nature of the industrial furnaces, which makes this challenge more urgent to overcome.
¿Quieres ejemplos? Puedes consultar aquí los últimos proyectos conocidos financiados por esta línea, sus tecnologías, sus presupuestos y sus compañías.
Capítulos financiables: Los capítulos de gastos financiables para esta línea son:
Personnel costs.
Los costes de personal subvencionables cubren las horas de trabajo efectivo de las personas directamente dedicadas a la ejecución de la acción. Los propietarios de pequeñas y medianas empresas que no perciban salario y otras personas físicas que no perciban salario podrán imputar los costes de personal sobre la base de una escala de costes unitarios
Purchase costs.
Los otros costes directos se dividen en los siguientes apartados: Viajes, amortizaciones, equipamiento y otros bienes y servicios. Se financia la amortización de equipos, permitiendo incluir la amortización de equipos adquiridos antes del proyecto si se registra durante su ejecución. En el apartado de otros bienes y servicios se incluyen los diferentes bienes y servicios comprados por los beneficiarios a proveedores externos para poder llevar a cabo sus tareas
Subcontracting costs.
La subcontratación en ayudas europeas no debe tratarse del core de actividades de I+D del proyecto. El contratista debe ser seleccionado por el beneficiario de acuerdo con el principio de mejor relación calidad-precio bajo las condiciones de transparencia e igualdad (en ningún caso consistirá en solicitar menos de 3 ofertas). En el caso de entidades públicas, para la subcontratación se deberán de seguir las leyes que rijan en el país al que pertenezca el contratante
Madurez tecnológica: La tramitación de esta ayuda requiere de un nivel tecnológico mínimo en el proyecto de TRL 5:. Los elementos básicos de la innovación son integrados de manera que la configuración final es similar a su aplicación final, es decir que está listo para ser usado en la simulación de un entorno real. Se mejoran los modelos tanto técnicos como económicos del diseño inicial, se ha identificado adicionalmente aspectos de seguridad, limitaciones ambiéntales y/o regulatorios entre otros. + info.
TRL esperado:

Características de la financiación

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Please read carefully all provisions below before the preparation of your application.
 
LIST OF COUNTRIES and APPLICABLE RULES FOR FUNDING
described in part A of the General Annexes of the General Work Programme.
Note also that a number of non-EU/non-Associated Countries that are not automatically eligible for funding have made specific provisions for making funding available for their participants in Horizon 2020 projects (follow the links to China, Japan, Republic of Korea, Mexico, Russia, Taiwan).
 
ELIGIBILITY and ADMISSIBILITY CONDITIONS
described in part B and C of the General Annexes of the General Work Programme.
Proposal page limits and layout: Please refer to Part B of the standard proposal template.
 
EVALUATION
3.1  Evaluation criteria and procedure, scoring and threshold:
described in part H of the General Annexes of the General Work Programme, with the following exceptions:
For single-stage and second-stage evaluations, the threshold for the criteria Excellence and Impact will be 4.
The overall threshold, applying to the sum of the three individual scores, will be 12.
In case of equal overall scores in the ranked list, the priority order of proposals will be established in accordance with part H of the General Annexes, except that proposals will be ranked on the basis of individual scores for the Impact criterion before the Excellence criterion. Please read carefully all provisions below before the preparation of your application.
 
LIST OF COUNTRIES and APPLICABLE RULES FOR FUNDING
described in part A of the General Annexes of the General Work Programme.
Note also that a number of non-EU/non-Associated Countries that are not automatically eligible for funding have made specific provisions for making funding available for their participants in Horizon 2020 projects (follow the links to China, Japan, Republic of Korea, Mexico, Russia, Taiwan).
 
ELIGIBILITY and ADMISSIBILITY CONDITIONS
described in part B and C of the General Annexes of the General Work Programme.
Proposal page limits and layout: Please refer to Part B of the standard proposal template.
 
EVALUATION
3.1  Evaluation criteria and procedure, scoring and threshold:
described in part H of the General Annexes of the General Work Programme, with the following exceptions:
For single-stage and second-stage evaluations, the threshold for the criteria Excellence and Impact will be 4.
The overall threshold, applying to the sum of the three individual scores, will be 12.
In case of equal overall scores in the ranked list, the priority order of proposals will be established in accordance with part H of the General Annexes, except that proposals will be ranked on the basis of individual scores for the Impact criterion before the Excellence criterion.
In case of equal overall scores in the ranked list, the priority order of proposals will be established in accordance with part H of the General Annexes, except, when comparing ex aequo proposals of different topics, the proposals will be ranked first according to the position in the topic ranked lists.
3.2 Submission and evaluation process: Guide to the submission and evaluation process
    
INDICATIVE TIMETABLE for EVALUATION and GRANT AGREEMENT
Information on the outcome of single-stage evaluation: maximum 5 months from the deadline for submission.
Signature of grant agreements: maximum 8 months from the deadline for submission.
PROVISIONS, PROPOSAL TEMPLATES and EVALUATION FORMS
for the type of action under this topic
Research and Innovation Action:
Specific provisions and funding rates
Standard proposal template
Standard evaluation form
H2020 General MGA -Multi-Beneficiary
Annotated Grant Agreement
ADDITIONAL PROVISIONS
Horizon 2020 budget flexibility
Classified information
Technology readiness levels (TRL) – where a topic description refers to TRL, these definitions apply.
Financial support to Third Parties – where a topic description foresees financial support to Third Parties, these provisions apply.
 
OPEN ACCESS
must be granted to all scientific publications resulting from Horizon 2020 actions, and proposals must refer to measures envisaged. 
Where relevant, proposals should also provide information on how the participants will manage the research data generated and/or collected during the project, such as details on what types of data the project will generate, whether and how this data will be exploited or made accessible for verification and re-use, and how it will be curated and preserved.
ADDITIONAL DOCUMENTS
Legal basis: Horizon 2020 - Regulation of Establishment
Legal basis: Horizon 2020 Rules for Participation
Legal basis: Horizon 2020 Specific Programme
H2020 Work Programme 2016-17: Introduction
H2020 Work Programme 2016-17: Introduction to Leadership in enabling and industrial technologies (LEITs)
H2020 Work Programme 2016-17: Nanotechnologies, advanced materials, advanced manufacturing and processing, biotechnology
H2020 Work Programme 2016-17: Cross-cutting activities (Focus Areas)
H2020 Work Programme 2016-17: Dissemination, Exploitation and Evaluation
H2020 Work Programme 2016-17: General Annexes
 
Garantías:
No exige Garantías
No existen condiciones financieras para el beneficiario.

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