ROLL-IT
Financiado
Radically innovative technology for efficient manufacturing of preforms for cera...
Radically innovative technology for efficient manufacturing of preforms for ceramic matrix composite CMC brake disks
Light-weight materials lead to a drastic weight reduction in vehicle components such as the braking system, improving fuel efficiency and vehicle performance. The low density of Carbon Matrix Composites materials makes them ideal...
Light-weight materials lead to a drastic weight reduction in vehicle components such as the braking system, improving fuel efficiency and vehicle performance. The low density of Carbon Matrix Composites materials makes them ideal for light weight braking systems. CMC brakes are 50% lighter than traditional cast iron discs and their adoption could save up to 25kg/car. They also reduce the braking distance by > 40%. However, they are very expensive. Their production cost (€500) and sales price (€700) is attributed to the multi-step batch production process that includes >7 manual steps done by specialized operators. That is why CMC brake discs accounting for only 1% of the global market. Product quality is also not guaranteed in the current manufacturing process because of inefficient control of the Carbon Fibre (CF) topology which is only achieved by hand or machine positioning. Through this innovation project, we will make CMC brake discs affordable for more customer segments while improving their quality. ROLL-IT is a fully automated process that combines advanced additive manufacturing techniques with traditional sheet molding to enable a continuous forming process of near-to-shape preforms for CMC brake disks, exploiting an affordable processing route on the same machine. ROLL-IT will enable control of the CF topology and that of the material properties that mainly affect the disc performance. CMC manufacturer will benefit from a 600% increase in throughput, 40% decrease in carbo fiber content, 50% reduction in productions costs and a 70% reduction in scrap whilst car owners will benefit from improved mechanical properties of the disc and enhanced safety through a 40% reduction in braking speed. This innovation project will play a significant role in advancing our commercialization strategy. We anticipate a high uptake of ROLL-IT which will boost our sales and elevate PETROCERAMICS from a start-up status to a fully-fledged company.
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Duración del proyecto: 3 meses
Fecha Inicio: 2018-07-31
Fecha Fin: 2018-11-30
Fecha Fin: 2018-11-30
Línea de financiación: concedida
El organismo H2020 notifico la concesión del proyecto el día 2018-11-30
Línea de financiación objetivo
El proyecto se financió a través de la siguiente ayuda:
EIC-SMEInst-2018-2020:
SME instrument
Cerrada
hace 6 años
Presupuesto
El presupuesto total del proyecto asciende a
71K€
Líder del proyecto
PETROCERAMICS SPA
No se ha especificado una descripción o un objeto social para esta compañía.
Perfil tecnológico
TRL
4-5
Perfil tecnológico
TRL
4-5
540.18K€ |
Participante