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Innovative inspection techniques for laser powder deposition quality control

"Laser Powder Deposition is a recently developed technology for manufacture of small intricate metal parts such as those used in aerospace and automobile engines. This technology has significant potential advantages over conventio... ver más

31/08/2013

TWI LIMITED

1M€

Presupuesto del proyecto: 1M€

Líder del proyecto

TWI LIMITED No se ha especificado una descripción o un objeto social para esta compañía.

TRL 4-5

Fecha límite participación Sin fecha límite de participación.

Ver 7 Participantes

Financiación concedida El organismo FP7 notifico la concesión del proyecto el día 2013-08-31 No tenemos la información de la convocatoria

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7 Participantes

TWI LIMITED

0.00€ | Lider

POLKOM BADANIA SP ZOO

N.D. | Participante

TME

N.D. | Participante

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Líder del proyecto

TWI LIMITED No se ha especificado una descripción o un objeto social para esta compañía.

TRL 4-5

Presupuesto del proyecto 1M€

Fecha límite de participación Sin fecha límite de participación.

Descripción del proyecto "Laser Powder Deposition is a recently developed technology for manufacture of small intricate metal parts such as those used in aerospace and automobile engines. This technology has significant potential advantages over conventional casting methods in that small parts with internal features can be built, enabling special processes and light structures to be constructed. The powder deposition process works by melting a layer of powder in a pattern determined by the path of a laser. The layers are either 500 μm or 20-50 μm thick depending on the process used. To take full advantage of the intricacy of form enabled by these additive technology approaches in these applications commensurate non-destructive inspection capability is needed which can support the cycle times needed in Rapid Agile manufacture of high performance, high loading efficiency structures. This requires an inspection process capable of handling the complex evolving forms, in cycle with a processing environment with a feature resolution on a scale relevant to the component structural elements. This project aims to address this problem and provide non-destructive testing techniques with known capabilities for the process. Objectives: • To provide inspection methods for the laser powder deposition process with known capability. • To manufacture a prototype laser powder deposition manufacturing system with known inspection capabilities and to demonstrate these capabilities. Candidate inspection technologies have been identified that have potential to provide the inspection capability. Note that these will probably need to be robotically deployed and remotely operated within the laser cell between the deposition of each layer. Eddy current, ultrasound signals generated by lasers, thermal patterns and optical methods for surface distortion measurement technologies will be evaluated, developed and the performance established for the range of defects and sizes required."

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