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CUSTODIAN

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Customized photonic devices for defectless laser based manufacturing

Different beam shaping technologies, appeared in recent years enable to tailor energy delivery using a tailored spatial and temporal power distribution in laser beam. This makes possible to solve relevant metallurgical problems, s... ver más

31/08/2022

AIMEN

5M€

Presupuesto del proyecto: 5M€

Líder del proyecto

ASOC. INVESTIGACION METALURGICA DEL NOROESTE No se ha especificado una descripción o un objeto social para esta compañía.

TRL 2-3 | 5M€

Fecha límite participación Sin fecha límite de participación.

Ver 11 Participantes

Financiación concedida El organismo H2020 notifico la concesión del proyecto el día 2022-08-31

ICT-04-2018: Photonics based manufacturing, acce... Specific Challenge:Photonics research in Europe is widely recognized for its excellence; researchers...

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11 Participantes

AIMEN

797.33K€ | Lider

LABORATORIO DR. LARRASA

606.27K€ | Participante

GFM

253.45K€ | Participante

SOUTHERN EUROPEAN CLUSTER IN...

205.13K€ | Participante

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Duración del proyecto: 45 meses Fecha Inicio: 2018-11-12
Fecha Fin: 2022-08-31

Líder del proyecto

ASOC. INVESTIGACION METALURGICA DEL NOROESTE No se ha especificado una descripción o un objeto social para esta compañía.

TRL 2-3 | 5M€

Presupuesto del proyecto 5M€

Fecha límite de participación Sin fecha límite de participación.

Descripción del proyecto Different beam shaping technologies, appeared in recent years enable to tailor energy delivery using a tailored spatial and temporal power distribution in laser beam. This makes possible to solve relevant metallurgical problems, such as hot cracking in Laser Beam Welding (LBW) and Laser-based Powder Bed Fusion of Metals (PBF-LB/M). However, the desired thermal history (temperature range and cooling rates) is specific for each material. In other words, it is material- and process-specific so the exact beam shape must be customized to the specific alloy and process in question. This is not exclusive to LBW and PBF-LB/M, but also to other laser-based manufacturing scenarios where a certain thermal history is needed for precise microstructure tailoring. CUSTODIAN aims to develop a methodology of application-driven laser beam tailoring of the material microstructure and deploy this beam to solve hotcracking in LBW and PBF-LB/M. CUSTODIAN will rely on beams with specific shape and spatial energy distribution, designed upon the metallurgical studies and multiphysics simulation for each combination of process and material. To accomplish the deployment of customized beam shapes in relevant industrial environment, the consortium will perform a twofold photonic development: (1) a compact, robust and dynamic beam shaping technology (Multi Plane Light Conversion, MPLC) and (2) a closed loop inline control system based on uncooled SWIR/MWIR sensors and an FPGA architecture to ensure the quality and dynamicity of the beam shape requirements. The application scenarios of CUSTODIAN are: LBW of austenitic steel for exhaust systems in automotive and PBF-LB/M of nickel superalloys in energy and aeronautical sectors. The developed methodology for application-driven beam shape design will be protocolized to facilitate its future extension to other laser-based processes with (e.g. laser metal deposition) or without material addition (laser tempering, laser softening, etc.) as well as to other shaping technologies.

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